Automated sand casting lines, including DISA MATCH 130 and Hunter HMP-20.
Metals (iron, aluminum, bronze).
Max casting size: 1000mm x 1000mm x 500mm. Tolerances: ±0.5mm.
Quality Management System: ISO 9001:2015 certified, ensuring consistent casting quality.
Inspection Equipment: Spectrometers, CMM, and hardness testers.
Quality Assurance Process: Material verification, mold inspection, and final casting inspection using spectrometers and CMM to ensure material composition and dimensional accuracy.
Pattern Creation:
A pattern, typically made of wood, metal, or plastic, is created to form the shape of the final part.
Mold Making:
The pattern is placed in a sand-filled mold box, and sand is packed around it to create the mold cavity.
Core Making:
Cores are used to create internal cavities or complex geometries within the cast part.
Melting and Pouring:
Metal is melted in a furnace and then poured into the mold cavity.
Cooling and Solidification:
The molten metal cools and solidifies within the mold.
Shakeout and Cleaning:
The sand mold is broken away, and the cast part is cleaned and finished.