Focusing on special parts
A forging is an object in which the metal is pressurized to mold the required shape or suitable compression force through plastic deformation. This force is typically achieved through the use of a hammer or pressure. The precision forging process builds delicate granular structures and improves the physical properties of the metal. In the real-life use of parts, a proper design enables the flow of particles in the direction of the main pressure. Castings are metal molding objects obtained by various casting methods, i.e., the smelted liquid metal is injected into a pre-prepared casting mold by pouring, pressure injection, inhalation or other casting methods, and then cooled down, cleaned and post-treated by sand dropping, and so on, and then the object with a certain shape, size, and performance is obtained. BulkTEK is a premier forgings company specializing in forgings precision and forging machining. Our state-of-the-art forgings factory in China ensures top-quality products. We excel in forging and machining, delivering reliable and precise solution.
The weight of forged parts ranges from a few grams to several hundred tons. The mechanical properties of forgings are better than castings, can withstand the role of large impact forces and other heavy loads, so where some important, stressed parts are used for forgings. Under the same design strength, forgings are lighter than castings to reduce the weight of the machine itself, for transportation, aircraft, vehicles, and word zeushang teasing apparatus has an important significance. Free forging flexibility, therefore, some repair factories in a wide range of forging methods to produce a variety of accessories.
Forged forgings are characterized by high load bearing, long service life, and strong adaptability to severe working conditions, and can be widely used in oil and gas extraction, wind power generation, metallurgical machinery, engineering machinery, ships, pressure vessels, nuclear power, and other industries.
High precision: the forging process, through the plastic deformation of the material, can make the product surface quality significantly improved, and the dimensional accuracy is guaranteed. At the same time, forging can also eliminate internal defects in the material, and improve its tensile strength and toughness.
Wide adaptability: the forging process can be used to process a variety of different materials, including iron, steel, copper, aluminum, and other metal materials. In addition, for a variety of complex shapes, manufacturing difficult parts, and forging are able to deal with.
High production efficiency: the forging process has the advantages of stable quality, simple process, and high production efficiency. For mass-produced products, forging process can greatly improve production efficiency, while reducing production costs.
Die Design and Manufacturing: Precision dies are designed and manufactured to achieve the desired part shape and tolerances.
Heating: The metal is heated to a specific temperature to improve its malleability and reduce its resistance to deformation.
Forging: The heated metal is placed between the dies and subjected to high pressure from a forging press or hammer.
Trimming: Excess material is removed from the forged part to create the final shape.
Heat Treatment: The part may undergo heat treatment processes, such as annealing, quenching, and tempering, to achieve the desired mechanical properties.
| Precision Forging | Conventional Forging | |
| Precision | High | Low |
| Complexity of Shapes | Complex | Simple |
| Material Waste | Low | High |
| Production Time | Short | Long |
| Mechanical Properties | Superior | Good |
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