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BulkTEK Industries Limited
BulkTEK Industries Limited

Blow Molding

Blow molding is a specialized manufacturing process used to create hollow plastic parts by inflating a heated plastic tube within a mold. Industrial blow molding is ideal for producing a wide range of products, from bottles and containers to automotive components and industrial parts. Our blow molding services combine advanced technology with expert craftsmanship to deliver high-quality, precise, and durable hollow parts that meet your exact specifications. Experience the versatility and efficiency of blow molding services for your production needs.

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Blow Molding Capabilities Showcase

Equipment List

Extrusion and injection blow molding machines, such as Sidel SBO Universal and Kautex KBB Series.

Materials Processed

Plastics (PET, HDPE, PVC).

Dimensions and Tolerances

Max bottle size: 5 liters. Tolerances: ±0.1mm.

Blow Molding Quality Control

  • Quality Management System: ISO 9001:2015 certified, ensuring high-quality molded products.

  • Inspection Equipment: CMM, digital calipers, and pressure testers.

  • Quality Assurance Process: Material verification, in-process inspections, and final product inspection using CMM and pressure testers to ensure dimensional accuracy and structural integrity.

Blow Molding Process

Parison Extrusion: A plastic resin is heated and extruded through a die to form a tubular parison. The parison's thickness and length can be adjusted to create different product sizes and shapes.

Parison Clamping: The parison is clamped between two halves of a mold, which contains the desired shape.

Blow Inflation: Air or another gas is forced into the parison, causing it to expand and conform to the shape of the mold.

Cooling: The inflated part is cooled to solidify the plastic and set the shape.

Ejection: The finished product is ejected from the mold.


Benefits of BulkTEK Blow Molding Services

Precision and Consistency: Advanced blow molding techniques ensure that each product meets stringent quality standards, providing consistent results across large production runs.

Economies of Scale: Bulk production capabilities reduce per-unit costs, making it more economical for large orders.

Design Flexibility: Ability to create complex shapes and sizes tailored to specific customer requirements.

Prototyping Services: Rapid prototyping capabilities allow for quick iterations and refinements, ensuring the final product meets exact specifications.

Technical Expertise: Access to a team of experts who can provide technical support and guidance throughout the project.



Blow Molded Automotive Parts Applications

1. Fuel Tanks

Blow molding is commonly used to produce lightweight and durable fuel tanks, which are designed to meet safety and regulatory standards while minimizing weight.

2. Air Ducts

Blow molded air ducts are used in automotive HVAC systems to direct air efficiently throughout the vehicle, enhancing passenger comfort.

3. Bumpers

Some automotive bumpers are made using blow molding to achieve a lightweight structure that provides impact resistance and aesthetic appeal.

4. Fenders

Blow molded fenders are used to cover and protect the wheels while contributing to the overall design of the vehicle.

5. Housings for Components

Blow molding is used to create housings for various automotive components, such as headlights, taillights, and electronic devices, ensuring protection and durability.

6. Storage Compartments

Blow molded parts are often used to create storage compartments within vehicles, providing lightweight and efficient solutions for organizing space.


To Know More About BulkTEK Precision Manufacturing Services, Please Contact Us!
Please kindly allow BulkTEK to provide you with the best services that have been in the line of custom-made special parts for more than 25 years' experience!
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